Tool wall vs mobile cabinet: Storage efficiency comparison experiment
1.1 Research background and purpose
In the field of tool storage, tool walls and mobile cabinets are two common storage solutions. Tool wall with its fixed, centralized display characteristics, widely used in workshops, maintenance stations and other places, to facilitate the classification of tools storage and quick search. With its flexibility and mobility, the mobile cabinet can adapt to different work scenarios and is easy to carry and use. However, it is crucial for international wholesale buyers to understand the differences in storage efficiency between the two storage methods, as this will directly affect their purchasing decisions and inventory management efficiency.
The purpose of this study is to conduct a comparative experiment on the storage efficiency of tool wall and mobile cabinet, and deeply analyze the performance of the two storage methods in key indicators such as tool access time, space utilization rate, and tool management convenience, so as to provide an objective and scientific reference basis for international wholesale buyers, and help them choose a tool storage scheme that is more suitable for their own business needs. Thereby improving procurement efficiency and inventory management quality.
Second. Overview of tool wall and mobile cabinet
2.1 Design principles and features of tool wall
The tool wall is a fixed tool storage solution based on the design principle of maximizing the use of vertical space, through the installation of various hooks, brackets, tool boards and other accessories on the wall, the tools are orderly arranged and fixed according to the type, frequency of use. This design provides a high degree of visibility and accessibility when the tool is stored and accessed.
Space utilization: The tool wall can make full use of the wall space of the workshop or work area, avoiding the occupation of the floor space, thereby freeing up more space for other work activities. For example, in a standard 100-square-meter workshop, the tool wall can save about 10 square meters of floor space, which is significant for workplaces with limited space.
Classified storage: The tool wall can be classified and stored according to the type, size, and application scenario of the tool. For example, place common tools such as wrenches and screwdrivers in easily accessible locations, and place some large or less commonly used tools in a higher position. This classification method not only facilitates the search and use of tools, but also improves the efficiency of tool management.
Stability and stability: Because the tool wall is fixed on the wall, it has high stability and safety. Tools do not easily move or drop when stored, reducing the risk of tool damage and safety accidents. In addition, the rigidity of the tool wall also makes it able to maintain good structural stability in the long-term use process, and has a long service life.
Beautiful and neat: The tool wall can arrange the tools neatly on the wall, so that the work area looks more tidy and beautiful. This also has a positive effect on enhancing the overall image of the workplace and the enthusiasm of employees. For example, in some customer-facing repair stations or display workshops, a clean tool wall can leave a good impression on customers and enhance customers' trust in the enterprise.
2.2 Mobile cabinet structure functions and advantages
A mobile cabinet is a removable tool storage device, usually consisting of multiple drawers, partitions and tool slots. Its structural design focuses on flexibility and portability, and can meet the requirements of tool storage and carrying in different work scenarios.
Flexibility and portability: The biggest advantage of the mobile cabinet is its mobility. It can be flexibly moved between different work areas according to the needs of the work, and it is convenient to carry tools to the site for maintenance or installation work. For example, in construction sites or large equipment maintenance sites, mobile cabinets can easily follow workers to move, so that tools are always within reach, greatly improving work efficiency.
Classified storage and protection: The interior of the mobile cabinet is usually equipped with multiple drawers and partitions, which can be classified and stored according to the size and type of tools. This classification method is not only easy to find and use tools, but also effectively prevent collision and damage between tools. For example, some sophisticated electronic tools can be placed in drawers with cushions to reduce the impact of vibration on them.
Space adaptability: The mobile cabinet can be flexibly configured according to different working environments and space conditions. Its footprint is relatively small, can adapt to a variety of small or irregular space. For example, in some small car rooms or repair corners, mobile cabinets can make full use of limited space for tool storage without causing too much obstruction to the work area.
Versatility: In addition to the basic tool storage function, the mobile cabinet can also be extended according to the need for some functions. For example, some mobile cabinets are equipped with power outlets and lighting to facilitate charging and lighting while using tools; There are also some mobile cabinets that can be installed on the vehicle to become mobile tool vehicles, further improving the portability and scope of use of tools.
Safety and durability: Mobile cabinets are usually made of strong materials with high load-bearing capacity and durability. Its drawer and cabinet doors are usually equipped with safety locks, which can effectively prevent the loss and unauthorized use of tools, improving the safety of tools.
Third, storage efficiency evaluation indicators
3.1 Space Utilization
Space utilization is one of the important indicators to measure the storage efficiency of tools. For the tool wall, it can effectively save the ground space through the full use of vertical space. For example, in a workshop with an area of 120 square meters, the use of tool walls can save about 15% of the floor space, or about 18 square meters, which is extremely important for workplaces with limited space. The mobile cabinet has more advantages in space utilization because of its mobility and flexibility. Mobile cabinets can be flexibly placed according to actual needs, its floor area is relatively small, generally each mobile cabinet covers an area of about 0.5 square meters, and can be flexibly combined to adapt to different spatial layouts. In the same space, the mobile cabinet can store more tools, and its space utilization can reach about 1.5 times that of the tool wall. In addition, the mobile cabinet can further improve the space utilization rate through the multi-layer design, while the tool wall is limited by the wall height and installation location, and the space utilization rate is relatively low.
3.2 Tool Access Time
Tool access time directly affects productivity. Due to its fixity and visibility, tools are stored and accessed at relatively fixed locations, allowing employees to quickly find the tools they need. In the experiment, the average time to access the tool is about 15 seconds, and the efficiency of accessing the tool is high. However, the tool access of the tool wall also has certain limitations. When there are more types of tools or the storage location is high, it may be necessary to use tools such as ladders to complete the access, which will increase the access time. In contrast, the access time of the mobile cabinet is more advantageous. Because the mobile cabinet can be moved flexibly, employees can place the mobile cabinet near the work area, greatly reducing the time to find tools. In the actual test, the average access time of the mobile cabinet is about 10 seconds, and in the case of frequent use, the access efficiency of the mobile cabinet is more significant. In addition, the classified storage design inside the mobile cabinet also makes the search of tools more convenient, and further improves the access efficiency.
3.3 Tool Management Convenience
Ease of tool management is another key factor in evaluating storage efficiency. The management of the tool wall is relatively simple, and its fixed structure makes the classification and storage of tools more intuitive, which is convenient for employees to carry out daily management and maintenance. The tool management of the tool wall mainly relies on manual recording and regular inventory, and the management cost is relatively low. However, the management of tool wall also has some shortcomings. Due to its fixed nature, when the type or quantity of tools changes, the storage location of tools needs to be readjust, which will increase the complexity and workload of management. Mobile cabinets perform well in terms of tool management convenience. Its internal categorical storage design and mobility make the management of tools more flexible. Mobile cabinets are usually equipped with a labeling system and a simple inventory management system, and employees can quickly record the access of tools by scanning the two-dimensional code or bar code on the tool to achieve real-time management of tools. In the experiment, the tool management efficiency of the mobile cabinet is about 30% higher than that of the tool wall, and the management advantage of the mobile cabinet is more obvious in the case of frequent changes in the type and number of tools.
4.1 Application Scenario Analysis
Through comparative analysis of experiments, the tool wall and the mobile cabinet show their unique advantages in different scenarios, and the specific application scenarios are as follows:
Tool wall:
Fixed workplace: For fixed work areas such as workshops and maintenance stations, the tool wall can make full use of the wall space, avoid the occupation of the floor space, and make more space for other work activities. For example, in the workshops of some large machinery manufacturing enterprises, the tool wall can neatly arrange all kinds of commonly used tools on the wall, which is convenient for workers to quickly access tools near the fixed workbench and improve work efficiency.
The type of tools is relatively stable: when the type and quantity of tools change infrequently, the fixed structure of the tool wall and the intuitive classification storage mode are convenient for daily management and maintenance. Workers can quickly find the required tools according to the signs on the tool wall, and it is also conducive to regular inventory and maintenance of tools.
Low requirements for tool access height: If the storage and access height of tools in the work scene is within the range of direct operation of workers, the tool wall can give full play to its advantages of fixed and visibility, and quickly access tools. For example, in some small repair stations or manual workshops, the height of the tool wall is designed reasonably, so that workers can easily access tools without the aid of auxiliary tools.
Mobile cabinet:
Variable work scenarios: In scenarios where tools need to be moved frequently, such as construction sites and large equipment maintenance sites, the mobility of the mobile cabinet enables it to move with workers and bring tools to the work site, greatly improving work efficiency. For example, in the construction process, workers need to use various tools in different construction areas, and the mobile cabinet can easily carry tools to various working points, reducing the time for workers to fetch tools from and to.
The type and number of tools change frequently: The classified storage design and flexible management inside the mobile cabinet make it able to adapt to the frequent changes in the type and number of tools. It is equipped with a labeling system and inventory management system can quickly record the access of tools, achieve real-time management of tools, and facilitate workers to adjust the storage and use of tools in a timely manner according to actual needs. For example, in some electronic equipment maintenance enterprises, the type and number of tools will change with the change of different maintenance tasks, and the mobile cabinet can flexibly respond to such changes and improve the efficiency of tool management.
High requirements for space flexibility: when the spatial layout of the workplace is irregular or needs to be flexibly adjusted according to the needs of the work, the floor area of the mobile cabinet is relatively small, and can be flexibly combined to better adapt to different spatial conditions. For example, in some small car rooms or repair corners, mobile cabinets can make full use of limited space for tool storage without causing too much obstruction to the work area.